Consort Precision Diamond Company Announces New Identity As Continental Diamond Tool Limited

Kinmel Bay, Rhyl, U.K. (September 11, 2023) – Consort Precision Diamond Company, a top manufacturer of precision diamond tools in the United Kingdom, is pleased to share a major announcement. Effective July 10, 2023, the company has officially changed its name to Continental Diamond Tool Limited.

The new name aligns with its parent company, Continental Diamond Tool Corporation (CDT), which acquired Consort in 2018. With headquarters in New Haven, Indiana, U.S.A., CDT is recognized globally for manufacturing high-precision custom superabrasive grinding wheels, which integrates seamlessly with Consort as a distinguished and trusted producer of high-quality precision diamond rotary dressers.

At the core of this name change is a firm dedication to delivering premium quality and innovation. Over the past several years, the company has expanded its facility in Kinmel Bay to manufacture a wider range of superabrasive products and better cater to a global market. In 2021, an expansion of the Plating lab more than doubled the company’s capacity to produce the high quality tight tolerance reverse plated rotary dressers used by some of the world’s most prestigious corporations. It also paved the way for diversification into electroplated grinding wheels, which the facility began producing in early 2023.

This strategic growth is part of the company's unwavering commitment to delivering comprehensive solutions to customers. As the company continues to expand its offerings to encompass more high-performance grinding technologies in step with its parent company, aligning the name and marketing efforts of the two is a logical move. 

In the coming weeks, on-lookers can expect to see updates across various aspects of Consort's branding and materials as it transitions to Continental Diamond Tool Limited. This includes revisions to its packaging, marketing materials, website, and all pertinent documentation. The company is committed to ensuring a smooth transition, with minimal disruption to the customer experience.

“For nearly four decades, Consort has faithfully served leaders in the automotive, aerospace, and other precision manufacturing industries. We look forward to continuing our longstanding relationships with customers under our new name,” says Jeff Wirth, Managing Director of Continental Diamond Tool Limited. For further information about this transition, please send any queries to info@cdtltd.com.

About Continental Diamond Tool Limited

Continental Diamond Tool Limited is a globally recognized leader in custom precision diamond tools, specializing in all forms of precision diamond rotary dressers and electroplated grinding products. With a commitment to excellence and innovation, the company serves a diverse range of industries from its advanced manufacturing facility located in the coastal town of Kinmel Bay in Conwy County Borough, Wales, United Kingdom. Learn more at CDTLTD.com.

CDT Welcomes Alpex Wheel Company To The CDT Family

Continental Diamond Tool Corporation, a global leader in the manufacturing of Superabrasive grinding products, is proud to announce the newest addition to its business: Alpex Wheel Company.  Alpex Wheel Company, founded in 1954 in New Jersey, has a long-standing reputation of providing the highest quality superabrasive products and service. 

This addition brings exciting opportunities for both CDT and Alpex. CDT will benefit from Alpex's expert workforce and industry knowledge, while Alpex will now have access to CDT's extensive resources and technology, as well as CDT’s capabilities, innovations, and full array of products. 

Customers of Alpex can rest assured that CDT’s commitment to quality and service will remain. The company will continue to operate under its current management team and staff as operations transition to CDT’s global headquarters in New Haven, IN by the end of 2023.

This development is an exciting opportunity for both CDT and Alpex customers to benefit with over 100 years combined in the Superabrasive Industry, Alpex customers can expect a continuation of the highest quality Superabrasive products combined with the industry’s best customer service team.  

Continental Diamond Tool would like to thank the Baum family for their commitment to the superabrasives industry and wish them well in all future endeavors.  

CDT Expands Diamond Rotary Dresser Production

For companies in need of grinding wheel dressing, conditioning, and shaping, finding a high quality and cost effective supplier for custom dressing solutions is even easier!

Continental Diamond Tool is proud to announce that we’re expanding our capabilities to make custom Diamond Rotary Dressers (also known as Diamond Rolls) in our dressing product line.

Dressing tools are a necessary aspect of maintaining the natural wear and tear that occurs with superabrasive grinding wheels. When your abrasive becomes dull and ineffective due to particle buildup, it is recommended that you use diamond dressers to clear off the particles and make your grinding wheels perform like new again. 

While many tool and cutter grinding shops and other manufacturing facilities use stationary dressers to get that job done, more and more industries are finding uses for diamond rotary dressers — and for good reason!

As industries work with more and more advanced and complex engineering configurations, Diamond Rolls are the clear, superior choice for these applications … but why?

Simple. Diamond Rolls:

• Have precision profiles and geometry to match your specific needs

• Are designed for your specific needs, surface finish, removal rates, time savings

• Come in all shapes and sizes, from simple traverse dress rolls to complex profiles

Not only does it make way for excellent sharpening and fine finishes, it’s cost effective too.

CDT currently offers the following types of Diamond Rolls:

• CVD dressers

• Sintered Rotary Dressers

• Reverse Plated Rotary Dressers

Diamond Rotary Dressers are commonly used in the following industries:

• Aerospace 

• Automotive

• Biomedical

• Knives and Blades

• Bearing

Whether you are in an industry that’s looking for one of the dressing products above — or if you want to work with our engineers to develop something new— CDT is excited to serve your needs with the best possible up-and-coming technology for getting the job done right.

CDT has been in the business of providing solutions for sharpening and refinishing of superabrasive grinding wheels with Stationary Diamond Dressers since our start in 1973. In 2018, we added Diamond Rolls to our dresser line through our acquisition of Consort Precision Diamond in the U.K. who joined us with a solid reputation for making major technological advancements in rotary dresser technology. 

Now, after upgrades made in late 2022, Continental Diamond Tool has capabilities to produce many configurations of custom Diamond Rotary Dressers at our U.S. facility in New Haven, Indiana. Call us or complete our contact form for details.

Survey Results Are In: CDT Delivers Unparalleled Customer Satisfaction!

At Continental Diamond Tool Corporation, we firmly believe that customer feedback is the lifeblood of our business. It is with great pleasure and enthusiasm that we present the astounding results from our recent customer survey. Your opinions and insights have not only validated our commitment to excellence but have also helped us identify areas where we can continue to improve. Join us as we share the key highlights from the survey and express our heartfelt gratitude to all the incredible customers who participated.

Quality That Exceeds Expectations

Quality 4.8/5

We are thrilled to announce that our CBN and diamond grinding tools have received an impressive average rating of 4.8 out of 5. This outstanding feedback showcases the superior quality and performance that our products consistently deliver. It is a testament to the meticulous craftsmanship and attention to detail that goes into every tool we produce. We are honored that our custom grinding tools have met and exceeded your expectations, and we remain dedicated to maintaining the highest standards of excellence.

Prompt and Reliable Delivery Service

Delivery 4.4/5

Time is of the essence in any project, and we understand the importance of delivering our diamond and cbn grinding products to you in a timely manner. With an average rating of 4.4 out of 5, our prompt and reliable delivery service has earned your appreciation. We recognize that delays can be detrimental to your operations, and we are committed to ensuring that your projects stay on track. Your satisfaction in this aspect of our service fuels our drive to continuously improve and optimize our delivery processes.

Knowledgeable and Responsive Customer Support

Customer Support 4.8/5

A strong and dependable customer support team is vital in providing a seamless experience. We are delighted to report that our customer support has received an impressive average rating of 4.8 out of 5. We take pride in our team's expertise and dedication to addressing your grinding wheel challenges and concerns promptly and effectively. Your positive feedback affirms that we are on the right track in providing the assistance you need, when you need it.

Impeccable Packaging and Presentation

Packaging 4.8/5

First impressions matter, and we understand that the packaging and presentation of our products play a significant role in your overall experience. With an average rating of 4.8 out of 5, our packaging has impressed our customers. We believe that every custom superabrasive grinding tool should arrive in impeccable condition and reflect the value and quality it holds. Your positive feedback motivates us to maintain our commitment to exceptional packaging and presentation standards.

Continental Diamond Tool Corporation as a Whole

Overall 4.6/5

The overall satisfaction rating of Continental Diamond Tool Corporation stands at an impressive average of 4.6 out of 5. This achievement is a testament to the dedication and hard work of our entire team. We are immensely grateful for your recognition and praise, and we are committed to continuously improving our services and products to provide you with an even better experience. Your satisfaction is our ultimate goal, and we will stop at nothing to surpass your expectations.

The results from our recent customer survey have filled us with immense pride and gratitude. The positive feedback and high ratings reflect the trust and satisfaction our customers have in Continental Diamond Tool Corporation. We extend our heartfelt appreciation to all the amazing customers who participated in the survey. Your feedback fuels our commitment to continuous improvement, and we promise to raise the bar even higher to exceed your expectations. Together, we will continue to shine as a leader in the grinding tool industry, delivering exceptional quality, service, and support.

Thank you for being an invaluable part of our journey towards excellence. We look forward to providing for your future superabrasive grinding needs. 

Contact us today for a free quote.

Meet The Next Generation In Hybrid Bond Technology: Ultra High Performance Grinding For The Cutting Tool Industry

At Continental Diamond Tool we are proud to announce that we have officially unveiled our latest breakthrough technology in hybrid bond products – the EVO Hybrid Bond – at the much anticipated Precision Machining Technology Show this past April 2023. 

What is EVO Hybrid Bond?

A game-changer in the precision grinding industry, EVO is a custom-designed bond that delivers ultra-high performance results that are impossible for our competitor’s standard Resin Bond wheels to match. 

This bond is a new and improved version of CDT's Resin Hybrid Bond, designed specifically to cater to the needs of Tool and Cutter Grinding.

One of the key benefits of EVO is its superior performance that helps produce high-quality cutting tools faster and more efficiently than its past versions. 

The bond is uniquely formulated to achieve faster cycle times without compromising on the wheel edge, making it an ideal choice for:

• Flute from solid

• Regrind

• Gash and end work

• And relief

What are the benefits of EVO Hybrid Bond?

When you opt for CDT’s EVO Hybrid Bond technology, you can expect superior results in both form retention and surface finish because of its free cutting action.

Additionally, the EVO bond is self-sharpening. This type of technology ensures the life of your wheel is longer-lasting, as is the dressing interval. 

It can also withstand much higher temperatures while still maintaining its stability, which makes high material removal rate not only possible, but incredibly precise.

Because CDT’s EVO Hybrid Bond offers excellent heat dissipation capabilities (while ensuring low and consistent power consumption) it enhances your overall efficiency and productivity of the grinding process.

It’s also a much more sustainable option. The wheel profile lends itself to a longer-lasting type of technology that reduces your grinding process costs in the long-term.

What sets EVO Hybrid Bond apart from the competition?

Beyond all of the benefits listed above, what sets EVO apart from other superabrasive grinding products is its unique blend of Resin Bond and Metal Bond. 

Available exclusively through CDT, this customizable type of bond is designed specifically to deliver cutting edge results that standard wheels cannot hope to compete with.

For the high precision cutting tool industry, EVO is a long-awaited solution to many common grinding challenges.

The bond offers a faster cycle time, less dressing, and greater performance. It is an ideal solution for those looking to improve their grinding process and achieve their goals.

At CDT, we are committed to providing the latest technology solutions to help the precision cutting tool community overcome their machining challenges. EVO Hybrid Bond is a testament to our commitment, and we are confident that it will transform your grinding process and help you stay ahead of the competition.

Haas Automation Machinery Features Continental Diamond Tool’s CNC Department

CDT is proud to have been recently featured by Haas Automation in their latest “Insider” video, showcasing the way in which our CNC department currently uses Haas machinery to produce high quality, customized results for our customers.

What does CDT’s CNC Department do?

The CNC department at Continental Diamond Tool (CDT) is responsible for using computer numerical control (CNC) machines to manufacture and grind diamond and CBN cutting and grinding tools. 

CNC machines use pre-programmed instructions to control the movement of tools and workpieces, allowing for precise and consistent manufacturing of complex parts and components.

In total, the CNC department supports 5 different aspects of CDT:

• Electroplated bonds

• Metal bonds

• Resin bonds

• Vitrified bonds

• Diamond rotary bonds

This involves using specialized tooling and fixtures to precisely machine and grind the wheel bodies, which are then bonded with diamond abrasive material to create finished grinding wheels.

The CNC department at CDT plays a critical role in ensuring the quality, accuracy, and consistency of our products, which is why using the proper machinery is so important.

Our CNC department frequently assesses the reliability and efficiency of all machines used to ensure that the quality and dependability of our product remains unmatched.

What HAAS machinery does CDT use?

CDT uses HAAS machinery at both our New Haven location as well as our facility in Europe. 

President of CDT, Nick Viggiano, says, “We bought our first 3 ST-10s about 12 years ago… Within around 3 months after that, we were purchasing a Mill and an ST-30 – and it continued to grow from there. Now we have close to 70.”

Haas offers ST-10s all the way up to ST-40s, which CDT has several of.

As far as Mills, CDT uses the VF8s, but uses some of the smaller ones as well.

Ron Fuller, Lead CNC Lathe Operator, says, “The greatest feature to me for my production rates and efficiency is the dual spindle aspect of these machines. It allows me to set the machine up and get it running and not have to stand there physically and operate the machine myself.”

The dependability of these types of machines allows the CNC team at CDT to streamline the grinding process for efficient and productive results. By not having to babysit machinery, time is freed to attend to other areas of the grinding process.

How does this type of machinery benefit the CDT customer?

Using Haas machinery is one part of many under the overarching CDT mission to provide exacting customizations for each of our customers' requests at the highest standards possible. 

By using machinery from Haas, as well as other reputable machinery producers, CDT is able to uphold this commitment.

The CNC team is committed to using the best machinery possible for each part of the process that will boost productivity and make it as cost effective for the customer as possible.

“Haas is one of many reputable machinery producers that CDT works with. They’re really great in supplying us with the tools we need to produce the high quality, customized products that our customers ask for.”

— Josh Werling, CNC Department Foreman

To learn more, check out the Haas “Insider” video below, and see how the CNC department at CDT uses these machines for different customization types.

Consort Precision Diamond Celebrating 5 Years With CDT

5 years ago, Continental Diamond Tool made one of our biggest leaps into providing top notch products for our customers by joining forces with our subsidiary – Consort Precision Diamond (CPD) – in the U.K.

CPD is a leading supplier of precision Rotary Diamond Dressers for production grinding applications in aerospace, automotive, medical, tooling, etc.

CPD has and remains fully dedicated to this passion – to provide all customers with the best rotary dresser technology possible.

When it comes to Rotary Diamond Dressers, their focus is all-encompassing:

• Design

• Process & Product Development

• Manufacture

• Application Support

By teaming up with CPD, CDT has been able to bring quality rotary diamond dressers to the portfolio of superabrasive product offering, allowing for a fully integrated grinding process to the customer.

This has led to superior results for grinding wheel maintenance. The Rotary Diamond Dressers:

• Can perform at high dressing speeds

• Capability improvements -0.001um tolerance

• Allow for more complex configurations

• Improved product performance

• Capacity expansions

• Additional Products - CVD / Traverse disc dressers

Not only does it make way for excellent sharpening and fine finishes, it’s cost effective too.

But we’ve been up to more than just producing the highest quality rotary diamond dressers these past 5 years… All of which has had a direct, positive impact on the service you’ve come to expect with us at CDT.

More has happened over the past 5 years.

Capacity Expansion (2019/2020)

With the help of the Welch government we invested $500k into CPD.

• New lathes

• New grinders

• New inspection lab/equipment

This improved our product quality, increased our capacity, and allowed us to hold tighter tolerances.

Major Upgrades to The Plating Lab 

With the increase in demand, and our drive to supply the best of leading edge tech, we launched an upgrade to the plating lab in 2021.

This extension more than doubled our ability to produce high-quality tight tolerance reverse plated rotary dressers.

Featured In the British Chamber of Commerce Study

The British Chamber of Commerce published a case study featuring CPD and our growth in international trade.

We export to over 20 countries worldwide, including:

• Europe

• USA

• Canada

• Brazil

• Mexico

• China

Nominated for 2 Major Awards

CPD was nominated for the 2022 Chamber Business Awards and the WCNW Chamber Business Awards in Export & International Trade.

2x Faster Production Rate

CPD expansion was supported by the government of Wales with £200k.

This support helped protect/create new jobs and would “help fund the first phase of a five year plan that will see Consort Precision Diamond expand and increasing its head count.”

2023

CPD will be adding a new product line of electroplated grinding wheels in Q2, which will allow further expansion into the superabrasives products in the EU/UK markets.

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CPD had championed so much in the past 5 years, maintaining and exceeding expectations for being the top producer of diamond rotary dressers.

Thanks for joining in the 5-year celebration with us! We expect even more great things in the coming 5 years.

To get a full look at all Consort Precision Diamond services, click here.

Consort Precision Diamond Featured in British Chambers of Commerce Case Study

We are pleased to share with you that Consort Precision Diamond Co Ltd has been featured in a case study by the British Chambers of Commerce. The case study has been published on the British Chambers of Commerce website and shared on their social media channels. Here is an excerpt from the article:

The Consort team is immensely proud of their geographically-diverse portfolio of customers, with the export side of their business expanding rapidly. They currently export to over 20 countries worldwide, covering Europe, USA, Canada, South America, and the Far East.

During 2019 and 2020, their international trade accounted for 51% and 63% of their turnover respectively, and 2021 figures indicate that the export side of the business will account for 70% of their revenue. Brazil, Mexico, and USA are amongst the company’s largest markets, followed by Europe.

Click here to read the full article detailing Consort's exports strategy.

In addition, Consort is proud to have been nominated regionally in the 2022 Chamber Business Awards for their exports. We would like to congratulate the award winner, Metalfacture Ltd, who has been recognized as the British Chamber of Commerce National Global Player Export Business of the Year.

Consort has also been nominated for the WCNW Chamber Business Awards in Export & International Trade. The winner for that award will be announced at the ceremony on the 11th of November.

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Consort Precision Diamond Company, a subsidiary of Continental Diamond Tool Corporation since 2018, is based in North Wales. They are a manufacturing specialist dedicated to the production of diamond rotary dressers, a complimentary product to CDT's custom diamond and CBN grinding wheels and tools.

CDT Launches New Website

Continental Diamond Tool is proud to announce the launch of a completely redesigned website at cdtusa.net. The new website features expanded information about CDT products, an extensive searchable knowledge-base of articles, updated photos and videos, and a revamped mobile-friendly experience.

Pages about Metal Bond, Resin Bond, Vitrified, Plated, and Hybrid Bond grinding wheels, along with Stationary and Rotary Diamond Dressers have all been updated. We are also transitioning our downloads page to include interactive PDFs.

We hope you will check out our about section with updated historical photos that highlight our nearly 50 years in grinding wheel manufacturing and new photos of our team. We’ve also added a page about our efforts to support our local community. Customers can still find warranty, product safety, supplier terms, and a payment portal. Some major industry trade shows are coming up and you can find that information on our website, too!

Websites are a work in progress, and we will be continuously updating ours as we add new capabilities. Even as we launch this more robust site, we're already considering other features to make our service even more prompt, such as live chat, customer portal, and more. What information or functionality would you like to see? Let us know.

We look forward to sharing more great information about CDT grinding products and services and other resources for the manufacturing industries we serve. Follow us on Linked In, YouTube, Facebook or Instagram, and sign up for our mailing list for regular email updates about once a quarter.

As always, when your product application calls for a Diamond or CBN superabrasive wheel or tooling, you can contact our team and we'll be happy to assist you in any way. Enjoy!

Superabrasive Manufacturing: The Industries We Serve

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For industries that need to shape some of the world’s hardest substances like tungsten carbide, ceramics, and superalloys, only an extremely tough tool can do the job. Applications like these require grinding wheels and tools made with the most durable materials for cutting: natural or man-made diamond and cubic boron nitride (CBN).

Ironically, delicate substances like silicone also require the special characteristics that only these superabrasive materials can provide. With a wide variety of forms, grades, and bonds, CDT is proud to supply high-precision custom superabrasive grinding and finishing solutions for a variety of commercial, industrial, and military applications.

Here’s a rundown of industries that are known to benefit from the toughness and precision of custom CBN and diamond grinding solutions:

AEROSPACE & MILITARY

Top aircraft turbine manufacturers in the United States and around the world require precision plated form wheels and form mandrels in the manufacturing of turbine blades and other various engine parts. CBN grinding technology can be used for both the manufacturing of aircraft engine components and land-based turbine engine components. Efficient manufacturing needs shorter production runs and longer cycle times. Plated CBN wheels are the preferred choice for high precision form grinding applications of this nature.

CDT engineers are experienced with the demands of military and commercial aerospace applications, particularly in regard to turbine engine tooling and grinding solutions. We've even manufactured tooling for interplanetary use. As a leader in the manufacturing of diamond grinding tools for both air frame and aerostructure components, CDT is well-equipped to tackle this industry’s most challenging manufacturing needs.

For aerospace and military applications, superabrasive solutions are useful in working with:

• Composites

• Composite Material

• Honeycomb Composites

• Graphite & Kevlar

• Reinforced Plastics

• Titanium

AUTOMOTIVE

Over the years, CDT has proven to be a reliable partner to the automotive industry as a supplier of grinding tools for machining engine, chassis, and transmission components. We provide the continuous innovation, wide range of superabrasive capabilities, high quality standards, and delivery reliability that the automotive industry needs to stay competitive in an ever changing world.

The automotive industry uses superabrasive grinding products in the manufacture of many components such as:

• Engines

• Brakes

• Steering, Suspension Systems

• Parts

• Rubber, Tires

• Windshield Glass, Mirrors

• Body Parts

CERAMICS

With extreme hardness that in some cases surpasses that of metals, the properties of ceramics offer unique opportunities and challenges for grinding in this industry. From circuit board parts, kitchenware, solar panels, pipes, and tubes to advanced technical ceramics and refractories, the ceramics industry manufactures a vast range of products that require the special characteristics of superabrasive wheels and tools. With our reputation for high precision diamond grinding wheels that work longer, cut faster, and are more durable, leaders in the ceramics industry regularly turn to CDT engineers to help them achieve their most demanding grinding and finishing requirements.

The ceramics industry uses superabrasive tools for the grinding and finishing of:

• Glass

• Brick, Refactories

• Ceramics

• Carbon, Graphite

• Lavatory

• Alumina

COMPOSITES, FIBERGLASS & PLASTICS

CDT has an electroplated process that is specially formulated for composites and provides outstanding cutting speed and efficiency. Our engineering team specializes in helping our customers create successful, cost effective solutions for their manufacturing needs. This applies to all types of composites, from FRP to fiberglass to Kevlar® aramid fiber. CDT's electroplated wheels have seen great success in all areas where composites are used, including: automotive, aerospace, sporting equipment (golf clubs, archery, bicycles, etc), wind energy, and military applications.

Many industries turn to superabrasive solutions when manufacturing requires these composite and fiber-reinforced plastic materials:

• FRP Corrosive Resistant Material

• Marine Fiberglass

• Cultured Marble Types

• Thermoset Resin Materials

• Fiberglass Reinforced Plastics (FRP)

• Composites

CUTTING TOOLS

For those companies involved in the manufacturing or resharpening of cutting tools, superabrasives have the strength and durability that such metal manipulation requires. Superabrasive tools that are custom designed to the required specs can reduce the cost per part, meet high-precision quality standards, and provide superior value.

Our engineering department has much experience achieving tighter tolerances and better performance, even with this industry’s extremely tough materials. A well designed custom grinding wheel can take a company to the next level, increasing efficiency while saving resources and time.

For the cutting tools industry, superabrasive tools are superior at grinding and finishing metals such as:

• Carbide

• High Speed Steel

FOOD PROCESSING, PAPER & CARDBOARD

Manufacturers of cutlery and hand tools turn to CDT superabrasives for many grinding applications. Cool cutting, fast stock removal, excellent finish, superior wheel life, and an attractive return-on-investment are prerequisites for success in the demanding grinding required in food processing and paper/cardboard.

Industries involving food processing, paper, and cardboard use superabrasive grinding products in applications such as:

• Blade & Knife Sharpening

• GEM

• Precious Stone

• Semi-Precious Stone

• Corrugated & Flat Cutters

GEARS

CDT is a partner to the gear industry. Our areas of expertise include grinding wheels for virtually every operation needed in the production of gears and gear components. More broadly, our custom engineering department helps companies develop products that will maintain and improve production efficiencies on a continuous basis for whatever the customer’s need.

The gear industry uses superabrasive tools in the manufacture of:

• Gear, Thread

• Gear Guide, Bed

MEDICAL/DENTAL

From bone sawing to intravascular applications, CDT is regularly commissioned to engineer high precision tools for medical use. Our engineers understand the thorough testing and quality processes associated with medical device manufacturing . Our products are designed with exacting standards to achieve the tight tolerance demanded by this industry.

Medical and dental industry uses for superabrasive tooling include:

• Prosthesis

• Dental Instruments

• Surgical Equipment

OIL & GAS

When the oil and gas industry has a job that calls for high precision grinding of carbide and PCD drill bits, wear parts, and gage blocks for oil and gas drill manufacturing, efficiency and effectiveness are extremely important. ID grinding is an exacting process that requires unparalleled precision for reliable, repeatable results. And, this industry’s CNC OD Grinders have their own unique challenges in these most difficult center-type grinding projects.

CDT has developed superabrasive advanced bond technology perfectly suited to all these needs of the oil industry. We also custom engineer each tool for longer tool life and a high stock removal, making it the best value in the industry.

The oil and gas industry turns to superabrasive tools for:

• PCD/Carbide Grinding

• I.D. / O.D. Grinding

POWER GENERATION

CDT has the capability to produce thousands of precision-built superabrasive products of high quality, performance, and repeatability for virtually every conceivable manufacturing area involved in power generation. The diversity in this industry calls for Vitrified, Resin Bond, Plated, and Metal Bond Diamond and CBN products to get the job done.

For the power generation industry, superabrasive tools are most commonly used in the manufacture of:

• Wind Turbine

• Gas & Steam Turbine

• Marine Turbine

• Blades

WOOD/SAW

CDT is experienced at supplying custom superabrasive products for the lumber and wood products industry. We provide grinding solutions for OEM manufacturers, filing rooms and service shops for their processes of manufacturing and maintaining band saws, circular saws, chippers, planers, and paper knives. All in all, our grinding wheels are designed to help our customers maintain and improve production efficiencies on a continuous basis.

Industry leaders in lumber and wood products use superabrasive tools for applications such as:

• Carbide Tip Saw Blades

• Band Saws

• Knife Sharpening

OTHER MARKETS

Continental Diamond Tool has been providing technically superior precision tooling solutions to numerous other distinct industries since 1973. Over the years, we have witnessed more and more companies realize the productivity increases possible with the use of custom superabrasive products. With more parts processed per wheel and fewer wheel changes, many see how investing in this level of quality and durability pays off.

Along with those highlighted above, below are additional industries who have turned to CDT for superabrasive grinding solutions:

ELECTRONICS

• Ferrites, Magnetics

• Substrate (Ceramics, Glass, IC)

• Quartz Crystal

• Semiconductors

• Printed Circuit Boards

OPTIC & PRECISION

• Lens, Prism

• Measuring Instruments

STONE

• Lapidary Tools

• Refractory Brick

• Peek Materials

• Granite

TOOL & DIE

• Cemented Carbide Tool & Die

• Special Steel Tool

• Molding Die

• Bearing

• Pneumatic, Hydraulic, Valve

• Jig

WIRE & CABLE

• Precision Die

Top 10 Reasons to Work Third Shift at CDT

Here at Continental Diamond Tool, we take our work seriously, but that doesn’t mean we don’t have a sense of humor! Whether you think of third shift as a “late shift” or a “late show,” there are lots of great reasons to work nights at CDT.

From longer weekends to higher pay, watch the video below to see the top ten reasons you should apply for third shift at CDT.

Drumroll please…..

CDT Expands with New Third Shift Positions

o keep up with increasing demand, Continental Diamond Tool is expanding third shift at their primary manufacturing facility in New Haven, Indiana. CDT first started offering third shift positions in their resin department in late 2021. With success there, CDT is now making moves to build third shifts for their metal bond and vitrified departments as well.

What It’s Like to Work Third Shift at CDT
Kyle Hockemeyer, is CDT's third shift lead in the resin department. He works closely with his team to make sure the work goes smoothly and efficiently overnight. That also means hiring the kind of employees who show initiative and drive.

“With third shift, we’re looking for go-getters, self-starters, who get things going when they get here. There’s benefits to that,” he says in this video interview. Third shift regularly enjoys long weekends, with scheduled hours Monday through Thursday 8:00 pm to 6:00 am. There is also a $1.50/hr. shift premium and opportunities for overtime. Check out this video with Kyle to learn more about what it’s like to work CDT’s third shift:

Be a Part of Building This New Third Shift!
CDT currently has openings for a number of entry-level, full-time third shift positions. If you have that winning combination of “night owl” and “self-starter” and would like to join a team with similar goals, we invite you to apply to a third shift position at CDT.

CDT Grinding Lab Featured in Case Study by United Grinding

For many years, we planned to build an in-house R&D grinding lab, to allow us to develop new products and improve existing lines with real data and testing.

When COVID hit, we seized the opportunity to take advantage of global slowdown to expand in this new direction. After extensive research and assessment of future needs, we landed on the Walter Helitronic Power 400 for its versatility, as well as its stability and dependability, and United Grinding’s stellar reputation, service, and support.

With the Walter equipment, we are able to address customer requirements such as shorter cycle times, and keeping up with rapidly changing market conditions.

This forward thinking has been critical for post-pandemic market growth, at a time when other companies have scaled back instead.

Read more about the process of acquiring the Walter, and our relationship with United Grinding.

How CNC Automation at Continental Diamond Tool Benefits Customers and Employee

Continental Diamond Tool has been in business since 1973, and in that time we’ve grown to rank among the world’s top manufacturers of Diamond and CBN wheels for drilling, cutting, and grinding applications. One key component of our growth has been our investment in innovation, both with our products and our processes. With our recent investment in CNC automation through robotics, we're seeing benefits to quality, speed, and employee satisfaction. Let’s look at what this new technology means for our customers and employees.

Quality Matters
Quality has been an area where Continental Diamond Tool has invested heavily in systems and automations that allow us to test and assure the accuracy of every product that leaves our facility. Robots take this a step further, producing consistent products with minimal, if any, defects. Robots are perfect for doing repetitive jobs with precision and efficiency.

In addition, automatic “error-proofing” is built into our robotic systems. Advanced software in robotics identifies when there is an issue in production and notifies our production team before it causes costly delays.

Reducing Lead Times
Before introducing robotic automation, at Continental Diamond Tool we struggled to reduce lead times on our custom products. Because each machine required highly skilled technicians to operate it, demand could easily exceed our available workforce during periods of peak production. Despite making every effort to expedite orders with on-hand raw materials and first-come-first-served policies, sometimes shipments wouldn’t reach customers until months after initial requests.

Now that all robotic machines can be remotely monitored, operators can observe production from start to finish on multiple machines. Lights-out production means even more efficient use of our facilities and quicker turnaround on orders. Now we've reduced lead times to mere weeks from design to delivery. Even with last minute orders, our robots extend our ability to put in overtime and keep up with unpredictable demand.

“With this tight labor market being what it is, CDT is always striving to become more efficient with what we have," says Jeff Gongaware, CDT Customer Service & Assistant Sales Manager. "It is not uncommon for me to walk through the shop at the end of the day and see the Robotic Arm machining blanks when all of the machinists are gone for the day. It is difficult to be to be more efficient than that.”

Better Service & Innovation
Our team at Continental Diamond Tool is always looking for ways to improve the customer experience. We strive to ensure that our customers receive nothing but quality products. When we implemented robotics into our machine shop, repetitive and maintenance tasks were delegated to robots. The resulting increases in efficiency and revenue has freed up both our human and capital resources for further investment in value-added services like research and development.

"Not only has robotic automation freed our team to make better use of their talents in the areas of service and creative innovation, but none of the robots have contracted COVID yet!" jokes Nick Viggiano, CDT President.

By integrating CNC automation into all phases of production, we have found we have been able to innovate more quickly while also ensuring the high quality of our parts. As a result, CDT is able to better serve our customers.

Better Job Satisfaction
An ongoing myth in manufacturing is that robots are replacing humans on the shop floor. While it’s true that robots are making many of our processes more efficient, CDT has found that automation actually makes life better for our workers. With mundane tasks being performed by robots, our employees can focus their energy elsewhere on bettering production efforts in more impactful ways.

According to CNC machinist Ron Fuller, “It has definitely improved efficiency and productivity in numbers, while also allowing me more time to focus on other projects at the same time. Prior to using the robotic arm, I was producing about 50-60 parts per day and now the arm allows me to produce 80 parts per day."

Repetitive, strenuous tasks tend to pose health and safety issues for CNC machinists and operators. By delegating these tasks to robots, there is less risk for workplace injury. And without this highly physical, repetitive work, we now find we have a wider pool of candidates who are willing and able to perform production work.

“In manufacturing in general, the pool of qualified or interested candidates is currently a bit shallow," says Kathy Fell, Human Resources Manager. "However, CDT is able to take what seems difficult and turn it into an opportunity with the idea of modifying job roles.”

For example, CDT has begun hiring recent retirees who want to reenter the workforce. They may no longer want to do heavy machining work, but with robots they can use their expertise in new ways, while working part-time schedules as productive as their full-time positions used to be.

Today CNC operators at CDT are focused on more enjoyable tasks such as programming and preparing multiple machines, designing new products, improving production strategies, and general monitoring of the production line. Robots are making the jobs of our CNC operators more rewarding, as they can produce more with less effort.

Working Smarter
To be successful in business, we have to be good stewards of our resources. By investing in CNC automation, Continental Diamond Tool is able to produce higher-quality products faster and with less waste. This equates to happier customers, greater employee satisfaction, and a stronger financial standing for us as a business. By working smarter through automation, we are all seeing the benefits.

Find New Purpose with a Part-time Job in Manufacturing — Seniors Welcome!

The top thing people report missing about work after they retire is interacting with co-workers, friends, and others. Whatever stage of life you’re in, it can be difficult to find ways to make yourself feel productive and included in your community if you’re not working full-time. Working part-time has been shown to boost mental health, improve self-esteem, and provide opportunities for growth. That’s why it’s so important to know that part-time manufacturing jobs are available — seniors included!

What Part-Time Jobs in Manufacturing Are Available?
Manufacturing jobs are often classified as full-time or part-time. While part-time manufacturing jobs do exist, they’re rare. That’s because we, like many manufacturers, have crucial production periods that need to be consistently staffed and require special training. Yet at Continental Diamond Tool, we've identified several job functions that make for excellent part-time work. These part-time jobs do not require higher education or physically-demanding skills, but are still important in getting the job done.

Am I Qualified?
No matter what part-time job you’re looking for, it can be difficult to know if you have enough experience. If you’re over 50 or have been out of the workforce for awhile, you may worry that your age or work gap will count against you when applying for part-time positions in manufacturing. The fact is we like to hire employees who are over 50 to benefit from their experience and skills.

Benefits to Part-time Employment
Though most of our employees work full-time, we also have a great group of part-timers who have come out of retirement to join our team. A part-time job is a great way to maintain an active life outside of work while still being productive. Enjoy purposeful work with a team moving toward a common goal. Benefits like job flexibility, gaining experience, and staying on top of new technology can all make part-time employment attractive for those looking to supplement their income or come out of retirement. The free golf membership is also a great perk!

Benefits for part-time positions at Continental Diamond Tool include:

• Paid Break

• Climate Control

• Golf Membership

• Fitness Center

Check out this video from one of our part-time employees about coming out of retirement to join CDT:

Who Should Apply?
Seniors or anyone interested in part-time jobs with a prior history in manufacturing should consider applying. This is a great way to scale back on work while staying connected to your career as well as share the experience you've gained over the years.

At CDT, you don't have to worry about feeling out of place. We have purposefully hired a workforce diverse in age and experience. In fact, having former retirees on staff provides an opportunity for our younger workers to learn from those more experienced in production work. That's just one example of how we reward ambition at CDT — it doesn't matter if you're young or old, we want every employee to feel valued and respected here at CDT .

How to Get Started with Part-time Employment
The first step is to gather your work history and apply. You can complete our online application, email your resumé to jobs@cdtusa.net, or drop it off at our main office at 10511 Rose Avenue in New Haven, Indiana. Please note on your application or resumé that you are interested in a part-time position.

When we call you for an interview, be ready to tell us why you’re looking for a manufacturing position and discuss any relevant experience you have. Before we meet, have an idea of what your ideal job would look like: How much do you want to work? Is there a certain type of job that interests you? What experience or limitations do you have? We will talk about the part-time positions available and contact you if we think you’d be a good fit!

Pushing the Bounds in Grinding Technology

In today’s competitive advanced manufacturing space, industry leaders know that staying a step ahead means continuously pushing the bounds of what’s possible. Materials are harder, tolerances are tighter, and cycle times are shorter than ever before. In this environment, precision is essential. Well designed custom tooling can provide the edge you need to make your processes that much better.

When Ray Viggiano set up shop in 1973, his philosophy was simple:

If a customer needs it,

CDT makes it happen.

Over the years, a lot has changed, but this philosophy has stayed the same. In this video, you can see Continental Diamond Tool's state-of-the-art facility. Learn how we've grown into a leading manufacturer of superabrasive grinding wheels and diamond dressers that set new standards in the industry. Watch how we have assembled the technology, materials, and expertise to tackle the toughest jobs out there with precision and excellence. And hear about our can-do culture that has been the foundation for our company's success.

At CDT, we are committed to producing grinding wheels with the highest quality, performance, and accuracy. If you need it, CDT will make it happen. To get started, call us or request a quote.

Thank You to Our Customers

We wanted to take a moment to let you know that we truly appreciate working with you, and we’re so grateful for the trust you place in us. We wish you a happy Thanksgiving and the very best throughout this holiday season.

If there are any last minute tools you need for 2021, or if you'd like a quote for 2022 budgeting, please don't hesitate to reach out. 

We will be closed on Thursday, November 25th and Friday, November 26th to observe the Thanksgiving holiday.

Komets Fans Recruited by CDT

With demand in superabrasive grinding wheels surging, Continental Diamond Tool is looking to grow its workforce of highly motivated, enthusiastic employees. In a stroke of inspiration, CDT management is tapping a pool of unexpected candidates with great potential — Komets hockey fans.

“When I asked my team what we’re looking for in a new hire, they told me we need go-getters, team players, who will enjoy our benefits and push the team forward,” says Nick Viggiano, CDT President. “It was obvious to me that Komets fans are the ideal pool of candidates.”

Sports lovers, and especially Komets fans, love working at CDT — the company offers employees free access to its fitness center, free golf memberships, and free access to a suite at the Coliseum for employees to share throughout the Komets season.

“At CDT, we’re in it to out hustle, out work, out-think, outplay, and outlast. Wheel, Snipe, Celly. If you get that, come on in and apply,” says HR manager Kathy Fell.

Earlier this month, the ultimate Komets fan and mascot, Icy D. Eagle, came to CDT to complete his application. His enthusiasm was not lost on CDT Quality Manager Karl Zimmerman. “When he checked me into the glass, I knew he had drive,” says Karl.

Here is a short clip from Icy’s tour of the CDT facility:

Keep an eye out for more clips of Icy’s antics at CDT on YouTube, Facebook, and at hockey games throughout the Komets season. Upcoming home dates include:

FRI, NOV 05

SAT, NOV 13

FRI, NOV 19

SAT, NOV 20

SUN, NOV 21

THU, NOV 25

FRI, DEC 3

SAT, DEC 4

FRI, DEC 17

SAT, DEC 18

SUN, DEC 19

SUN, DEC 26

MON, DEC 27

FRI, DEC 31

WED, JAN 5

SAT, JAN 8

FRI, JAN 14

SUN, JAN 16

SAT, JAN 22

WED, FEB 9

FRI, FEB 11

WED, FEB 16

FRI, FEB 18

SAT, FEB 19

SUN, FEB 20

WED, MAR 2

SAT, MAR 5

SUN MAR 13

SAT, MAR 26

SUN, MAR 27

WED, MAR 30

SAT, APR 2

WED, APR 6

FRI, APR 8

SAT, APR 16

You miss 100% of the shots you never take.

If you are a Komets fan looking for a career change at a team-oriented workplace with great benefits, apply now at www.CDTUSA.net/jobs. Go Komets!

How Has CDT Handled the 2020 Pandemic and Its Aftermath?

2020 was a set back for economies across the world, but by making wise use of this time, CDT is poised to spearhead the recovery for themselves and their customers in 2021 and beyond.

“At CDT, we are always trying to look ahead and prepare for what’s around the corner,” says Nick Viggiano, President of CDT. “In 2020, during the pandemic, we had time to develop a state-of-the-art grinding lab, make improvements to our quality protocols, and upgrade our ERP systems.”

“We felt that production would go through the roof once we got past the pandemic, so we spent more on capital equipment in 2020 than any other year prior. With the explosion in growth we’ve experienced this year, we will surpass that with all the new technology we are bringing into our manufacturing facility.”

During the first half of 2021, CDT experienced major supply chain issues like much of the manufacturing sector. The purchasing team worked closely with vendors to anticipate supply bottlenecks. At the first hint of trouble, CDT ordered six month supplies and quarantined it as safety stock for key materials such as Diamond, CBN, steel, aluminum, and powders.

“We never wanted to tell a customer we couldn’t make something because we didn’t have the materials,” says Nick. “This approach opened new doors for us this year when other less-proactive manufacturers had to let their customers down. They found us, and we were more-than-willing to help!”

The labor shortage has been another source of worry for businesses. To be up 50% this year in manufacturing custom tooling has been a tough challenge for the CDT team.

“We’ve always had a family culture at our workplace that appreciates and rewards our employees’ contributions, but this year we’ve explored more unique ways to attract talent in our area,” says Nick. “We launched a video social media campaign to highlight the fun culture and unique benefits we offer such as golf memberships and fitness center. These efforts have paid off with lots of great new people joining our team while continuing to get 75-100 new applications a month.”

“CDT is growing, and I’m very proud of what this company is achieving and where we are headed!”

CDT Starting A New Third Shift

Continental Diamond Tool Starting A New Third Shift, Now Hiring

Continental Diamond Tool has experienced extensive growth in three of their most popular product lines, and they are now adding a third shift to their schedule to increase production and continue to fulfill global orders in a competitive timeframe.

The new shift will consist of four 10-hour shifts per week, from 8 p.m. to 6 a.m. This third shift will begin as soon as the open positions are filled, which may be as soon as August. All positions are entry-level and require a high school diploma. Job training will be provided.

CDT fosters an innovative, team-oriented environment for their employees, who enjoy paid lunch breaks, competitive wages, and health insurance benefits, along with additional benefits and overtime opportunities, in a clean, climate-controlled environment.

In business since 1973, CDT is a leading producer in the global market for superabrasive grinding wheels and custom tooling. Their 128,000 sq. ft. manufacturing facility in New Haven, Indiana, utilizes the latest technology to serve numerous industries including medical, aerospace, power generation, and more.

Additional information and applications are available by calling 800-443-6629 or visiting CDTUSA.net/careers.